How about if you try a snapshot rather than your own home-built
version?
There is no snapshot dated 03-10 on http://cygwin.com/snapshots/.
Unfortunately, there is no "hard limit" of 64MB.
On the machine where I first encountered the error, the limit seems to
be about 16MB. On another machine, it's higher, about 200MB.
When the real limit is less than MAX_OVERLAPPED_WRITE_LEN,
write_overlapped_fallback cannot succeed.
-Robert
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