In the link is the parts manual picture.  The bracket is #1 and the bolt is
#4.  In the picture it only shows 1 bolt in the lower hole but the parts
list calls for 4 bolts.

https://drive.google.com/file/d/15gRsJhVMa9CsB_wXpbXfzmn25azGPPgB/view?usp=drivesdk

On Tue, Feb 23, 2021, 11:58 Neil Gallagher via CnC-List <
cnc-list@cnc-list.com> wrote:

> Josh,
>
> Not quite sure I got this right, are these horizontal bolts into the side
> of the engine or vertical to the boat?  In either case, though, the bolts
> and plate are carrying the load - most of which is the thrust loading of
> the propeller through the mounts and driving the boat - by a combination of
> shear and friction.  To be only shear, you'd have to have fitted bolts in
> the plate which I doubt is the case, so here most of the load is probably
> through friction.  The 10.9 designation, while related to hardness,  is a
> strength measure for metric bolts, about equal to Grade 8 in SAE bolts.  So
> you have high strength bolts allowing greater torque, thus greater
> friction, which increases the plate's ability to transfer thrust.
>
> Having said all that, for sure there's overkill in this.  You've been
> operating fine for 9 years with 7 instead of 8 bolts total, so putting the
> last one back in even with somewhat compromised threads should be fine.  If
> you can run a tap into the hole to clean the threads it would help, but my
> thoughts are to just go with it.
>
> Neil Gallagher
> Weatherly, 35-1
> Glen Cove, NY
>
> On 2/23/2021 10:41 AM, Josh Muckley via CnC-List wrote:
>
> Engineering discussion for the group.
>
> Here's the background.  For about 9 years I have known about having 1 of
> the 2 bolts broken on the forward starboard engine mount.  These bolts hold
> a piece of 1/2 inch plate steel which was bent at a 90° angle to the
> vertical side of the engine.  This creates a horizontal shelf.  The shelf
> then rests directly on the vibration dampening mount which is then bolted
> to the boat. Periodically, I have made attempts to extract the bolt but
> only a few days ago was I finally successful.  The bolt was a M12x1.75.  I
> don't know what hardness the OEM called for.  Years ago when I discovered
> the broken bolt I was quick to replace the remaining good one with one
> having a hardness of 10.9.  For a fresh start, I now intend to replace both
> of them with new and again a hardness of 10.9.  In removing the old bolt,
> my drill hole was off center and ended up cutting some of the threads.  I
> approximate not more than 1/4 of the thread integrity was compromised.
>
> https://drive.google.com/folderview?id=15GCOH3qKIWXl1lmjsbZqsf-ECGCrl1fN
>
> Here comes the question(s).  Just for kicks, I decide to attempt to figure
> out what the sheer strength of the engine mounting bolts are individually.
> I came up with an answer but would like hear what the group comes up with.
>
> I also now have a bunch of other questions tumbling around like:  How much
> weight would it take to break one?  How much margin to failure did I have
> while operating for the last 9 years?  What could have possibly caused this
> bolt to break prior to my ownership?  Theories and ponderings are welcome.
>
> With 1/4 of the threads degraded on the newly available bolt hole, I plan
> to only torque the bolt to ~50% of max (90 ft-lbs) which would be ~45
> ft-lbs.  I'll also make sure that the lock washer is fully collapsed but
> I'm confident that that will happen well before final torque is reached.
> In sheer, I believe this bolt is providing as much or more strength simply
> by being there than anything to do with its torque.  All though, I have
> heard the engineering theory that (when built appropriately) the bolts
> apply the pressure which creates the friction to prevent the pieces from
> moving in sheer.  Under this argument the 2 pieces of metal don't actually
> ride on the bolt shank specifically, and the surface area where the 2
> pieces touch is of particular importance.  Looking at the engine castings,
> it would appear that maximizing surface area contact was not considered.
> As such, I can only fall back on my previous thought that the bolt shank is
> in fact carrying the load in sheer and torque is more or less irrelevant
> except for the purpose of keeping the bolt tight.  I'm also aware of
> various thread repair options but in the awkward location I am fearful that
> I would cause more damage than good by attempting any of them.
> Particularly if the value added by the second bolt truly is its presence
> not its torque.
>
> All thoughts and insights are encouraged.
>
>
> All the best,
>
> Josh Muckley
> S/V Sea Hawk
> 1989 C&C 37+
> Solomons, MD
>
>
> Thanks to all of the subscribers that contributed to the list to help with 
> the costs involved.  If you want to show your support to the list - use 
> PayPal to send contribution --   https://www.paypal.me/stumurray  Thanks - Stu
>
>
> Thanks to all of the subscribers that contributed to the list to help with
> the costs involved.  If you want to show your support to the list - use
> PayPal to send contribution --   https://www.paypal.me/stumurray  Thanks
> - Stu
Thanks to all of the subscribers that contributed to the list to help with the 
costs involved.  If you want to show your support to the list - use PayPal to 
send contribution --   https://www.paypal.me/stumurray  Thanks - Stu

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