Had a diesel fuel tank leak on a delivery from NC to Charleston for CRW--crew 
patched it with some kind of black epoxy to stop it.
When back in NC, took the old tank to a shop that specialized in building 
custom barbeque grills and they duplicated it for $460 in a little thinner than 
original aluminum. Fortunately, I was able to remove the tank without cutting 
any wood or fiberglass!
Charlie Nelson1995 C&C 36XL/kcbWater Phantom


-----Original Message-----
From: CHARLES SCHEAFFER via CnC-List <cnc-list@cnc-list.com>
To: cnc-list@cnc-list.com
Cc: CHARLES SCHEAFFER <cscheaf...@comcast.net>
Sent: Wed, May 20, 2020 1:50 pm
Subject: Re: Stus-List LF38 Fuel Tank Replacement

  The aluminum fuel tank on my boat from 1989 developed a small leak underneath 
while on the hard.  A pin hole opened up after I had painted the bilge and the 
reddish fuel trickled out from under the tank ontop the white paint.  I never 
located the offending pinhole as I found many areas of corrosion on the tank 
bottom.  I looked at all the possible repairs and thought how new leaks might 
develop at the most inopportune time at sea.  I couldn't think of an 
environmentally responsible way to deal with fuel in the bilge while at sea and 
no way to stop twenty gallons of diesel from winding up in the bilge if I was 
away from the boat when a leak occured.    
   I looked into buying a new and better tank.  Moeller plastic tanks come in a 
thousand shapes and sizes and cost under $400.  I ordered the new tank and all 
new hoses, clamps, valves, & sender.   
http://www.moellermarine.com/product-category/fuel-containment/permanent-fuel-tanks/
   
   Chuck   
        
 On May 20, 2020 at 1:28 PM "Dennis C. via CnC-List" <cnc-list@cnc-list.com> 
wrote: 
 
   Yep.  Years ago I did the same with a fuel tank on an old motorcycle that 
had been idled for a while.  I removed the tank, threw in a handful of gravel, 
shook it around to remove rust, etc.  Flushed it, poured in some fuel tank 
repair epoxy, swirled it all around to coat the tank and re-installed it.  
Worked well.  
   There are several options for tank repair.   
     -- 
   Dennis C.  Touche' 35-1 #83   Mandeville, LA      
   On Wed, May 20, 2020 at 12:20 PM Bruce Whitmore via CnC-List < 
cnc-list@cnc-list.com> wrote: 
  
     Hi Dennis,   
   One of our boat neighbors had a similar problem on a powerboat.  He drained 
all the fuel, cut multiple access ports in the top so he could get around any 
baffles and coated the bottom and 3" up the side with an epoxy specially 
designed to withstand fuel.  He then made caps for the access ports and screwed 
them down.  It turns out that this kind of solution is evidently pretty common. 
  
   Food for thought, 
   
   Bruce Whitmore
  1994 C&C 37/40+   "Astralis"   Madeira Beach, FL
  (847) 404-5092 (mobile)
bwhitm...@sbcglobal.net
    
   
     On Wednesday, May 20, 2020, 12:39:31 PM EDT, Dennis C. via CnC-List < 
cnc-list@cnc-list.com> wrote:   
   
     While some don't care for them, fuel bladders are a viable option.  Might 
want to explore that option.  
   Dennis C.   
   On Wed, May 20, 2020 at 11:25 AM ssjohnson via CnC-List < 
cnc-list@cnc-list.com> wrote: 
  
  All....when tensioning the steering cable.   It looks like the tank is 
sitting in a pool of diesel....I an bummed.   It is the original aluminum tank, 
but the boat has only been in fresh water - Lake Michigan - so I had though I 
was safe from corrosion.  Access to the tank is very limited....the engine and 
a retaining stringer would probably need to be cut out....at least that is what 
Wally on Stella Blue did.  I cannot think of other options....and am open to 
ideas/suggestions.  Cannot launch it as is...  Spencer Johnson    84 LF38 
"Alegria" #165   Waukegan, IL / Racine, WI  
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 -- 
   Dennis C.  Touche' 35-1 #83   Mandeville, LA    
_______________________________________________ 
 
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   _______________________________________________ 
 
 Thanks everyone for supporting this list with your contributions.  Each and 
every one is greatly appreciated.  If you want to support the list - use PayPal 
to send contribution --    https://www.paypal.me/stumurray 
 
 
  
  
 -- 
   Dennis C.  Touche' 35-1 #83   Mandeville, LA    
_______________________________________________ 
 
Thanks everyone for supporting this list with your contributions. Each and 
every one is greatly appreciated. If you want to support the list - use PayPal 
to send contribution -- https://www.paypal.me/stumurray 
 
 
  
   _______________________________________________

Thanks everyone for supporting this list with your contributions.  Each and 
every one is greatly appreciated.  If you want to support the list - use PayPal 
to send contribution --  https://www.paypal.me/stumurray

_______________________________________________

Thanks everyone for supporting this list with your contributions.  Each and 
every one is greatly appreciated.  If you want to support the list - use PayPal 
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