Thanks for the feedback guys.
Ok so now that I know that new tabbing onto bare glass with epoxy is ok as long 
as I grind it first - it will be strong enough. I was planning to go with 
plywood, isolating the bolts and access holes with solid glass so it doesn’t 
get wet again. (I’ll look into FRP. Carbon Fiber would be amazing.)Also I was 
planning to add a 1/2 in. Drain hole at the bottom. Once the headstay is 
removed I’m going to completely disassemble the chainplate and inspect it 
(installed in 2002)- I have to in order to do the work. The rusty looking area 
is just staining- the SS will shine with some scrubbing. 

Thanks guys!
I’ll probably record the whole job and post it to my YouTube channel.

Dan
Breakaweigh
C&C44
Halifax, NS 


Sent from my iPhone

> On Jan 30, 2019, at 8:21 AM, robert <robertabb...@eastlink.ca> wrote:
> 
> Dan:
> 
> From looking at your pictures, I would be concerned about the integrity of 
> that bulkhead.  I can see five (5) bolts in the chain plate....top 2 look, 
> bottom 2 not good, middle one not sure.
> 
> I would definitely cut out the rot and re-glass....question is, are you going 
> to remove the chain plate?  
> 
> Rob Abbott
> AZURA
> C&C 32- #277
> Halifax, N.S.
> 
>> On 2019-01-29 12:48 p.m., Dan via CnC-List wrote:
>> I need the collective wisdom on this one.
>> 
>> Pictures here:
>>  IMG_6750.JPG
>> 
>>  IMG_6747.JPG
>> 
>> On Breakaweigh I discovered my forward bulkhead holding the chain plate for 
>> the headstay was constructed using a plywood core and had been modified over 
>> the years. Of course no one thought to isolate the core in there when drain 
>> holes were drilled and such and now the core material inside the bulkhead is 
>> nearly disintegrated or rotten. There is a front and back fiberglass layer, 
>> each about 1/4" thick and are well tabbed into the hull.
>> 
>> This rot is making me damn nervous and my gut is telling me to cut into the 
>> exposed side, remove the rot, clean it up, sand, etc. and re-bed in 
>> something stronger than wood, then re-glass and re-tab it into the hull.
>> 
>> Before I try anything like that I'm just wondering if cutting then 
>> re-glassing one side of these original hull tabs is a bad idea? will the new 
>> tabs be strong enough to support the re-inforced bulkhead? (using good 
>> quality glass and epoxy)
>> 
>> Thanks guys,
>> 
>> Dan
>> Breakaweigh
>> C&C44
>> Halifax, NS
>> 
>> 
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