Eric, 
  Thanks for the reply.  Coupler is definitely not an easy removal as I am in 
the water already...very tight press fit onto shaft and not something I EVER 
want to remove again in the space I have in engine compartment.  That said, I 
can pull the set bolts one at a time and clean them, and maybe get some less 
flammable cleaner into the bolt holes and swab them out..then blue locktite.  I 
don't think these bolts have any markings at all, were supplied by coupler 
manufacturer...the tolerance between their heads and the coupler is so close 
can only get an open box wrench on them...so will apply whatever force I can 
from an 8 inch box wrench lying on my belly, blindly reaching around back side 
of engine, transmission and coupler. ☺
Bill Walker 
Cnc 36
Pentwater, Mi.  

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On Monday, June 12, 2017 sender via CnC-List <cnc-list@cnc-list.com> wrote:

If the coupling is still easily removable, I'd say take it out of the boat and 
clean the threads on it thoroughly with brake cleaner, the jack bolts too, and 
then re-assemble them with lots of blue Locktite 242. Then torque them to the 
correct spec for the type of bolt.


Since the brake cleaning spray makes a lot of flammable vapor, you'd need to 
think of another way to remove grease film from the coupler if it has to stay 
in the boat.  The new coupling will almost certainly have oil residue left over 
from manufacturing when the tap threaded the hole.


When used on clean, clean, clean threads blue Locktite will be stronger than 
the wire method.   Don't use red Locktite, it's considered permanent and you 
may break the bolt trying to take it off.


Look at the head of the bolt.  if it's plain, it's a grade 2, if it has 3 
dashes, it's grade 5. if it has 6 dashes, it's a grade 8.  Go online and get 
the maximum "lubricated" torque value for your size bolt and torque them to the 
exact value.


Eric



On Sun, Jun 11, 2017 at 1:30 PM, William Walker via CnC-List 
<cnc-list@cnc-list.com> wrote:

All,
  I replaced prop shaft and coupler this spring.  Shaft is seated in coupler 
and two square head, drilled, cup pointed bolts go into dimples in shaft..i 
know that proper technique is to properly safety wire the bolts through drilled 
heads so can't come loose.  But, when seated the drilled holes in bolt heads 
are perpendicular to coupler and there is absolutely no room to properly safety 
wire these..
I could remove bolts, drill opposite faces of bolt, reinstall and safety wire, 
BUT, I was thinking of getting proper size cup head set screws instead and 
stacking two in the coupler to lock them instead.
Thoughts..

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make a contribution to offset our costs, please go to: 
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All Contributions are greatly appreciated!
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