For enlarging an existing hole, either a router running against a guide, or
my favourite, a 2" sanding drum chucked in a drill. With 80 grit sleeves it
will cut scary quick, with 120 grit you get fast and controlled grinding
without chipping the gel coat. A shop vac is very handy to catch the debris
otherwise it gets everywhere.

Jim Watts
Paradigm Shift
C&C 35 Mk III
Victoria, BC

On 8 April 2017 at 21:07, svpegasus38 via CnC-List <cnc-list@cnc-list.com>
wrote:

> A friend in the plastic/fibreglass industry uses tools for cutting ceramic
> tile. I tried them and they work great. Just go slow so as not to over heat
> the cutting edge.
>
>
>
> Sent from my T-Mobile 4G LTE Device
> Doug Mountjoy
> POYC
> Pegasus
> Lf38
>
> -------- Original message --------
> From: Rick Brass via CnC-List <cnc-list@cnc-list.com>
> Date: 4/8/17 20:58 (GMT-08:00)
> To: cnc-list@cnc-list.com
> Cc: Rick Brass <rickbr...@earthlink.net>
> Subject: Stus-List Advise on cutting fiberglass
>
> As background, I installed an opening port on Imzadi to replace a fixed
> aluminum framed portlight, and it didn’t go to my expectations. I had to
> expand the existing opening by a small margin, and decided that I could use
> my handy dandy Dremel tool to cut the fiberglass laminate. But the cut I
> got was far from smooth and straight. So I decided I’d put off installing
> the other three ports until I figured out a better way of doing it.
>
>
>
> I have three current projects that will require me to cut laminate:
> additional opening ports, removing the inner skin on the cockpit locker
> covers so I can replace rotted core, and making a propane locker. So my
> question is: What would be the best tool for getting smooth straight cuts
> in fiberglass laminate?
>
>
>
> A friend in the boat repair business will loan me his Rotozip, but I’m not
> confident that I would get better cuts that I did on the window opening
> (operator error, I freely admit).
>
>
>
> Dremel (among others) makes a mini circular saw that looks almost ideal
> for making shallow, straight cuts. But corners might be a problem.
>
>
>
> A vibrating multi-tool (I still think of it as a Fein tool) seems like a
> real possibility, plus having a lot of uses on other projects. But I’m not
> sure how well it will cut fiberglass.
>
>
>
> You guys are the experts. What tool should I buy (or borrow)?
>
>
>
> Rick Brass
>
> *Imzadi  *C&C 38 mk 2
>
> *la Belle Aurore *C&C 25 mk1
>
> Washington, NC
>
>
>
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