My two cents; The backstay ram is meant to add tension, not remove all slop 
from a poorly adjusted rig. 
The rig should be adjusted so when the ram is relaxed and full length, it is 
not so slack that the mast is jeopardized. Also, if you start with some tension 
on, without hydraulic pressure, you can get by with less pressure on the seal, 
when sailing. Again, while at the dock, common sense suggests you remove 
tension on the ram to make this initial adjustment, like crank down on the 
mainsheet, to pull the mast back, check your rake, prebend, etc, headstay 
tension, adjust the backstay rod adjustment to this starting point. Then if the 
ram has a problem, the rig stays in the boat. Losing the function of the ram 
will still allow you to sail. You just may have fuller sails than otherwise. 

Before I had my ram repaired, my system leaked fluid at the remote pump station 
and at the O-ring at the top end of the ram cylinder. It still functioned but 
wouldn't hold pressure for long. You could pump it up to 2500# but it would 
lose all pressure and within less than 20 minutes, would be at zero. My local 
Hydraulics guy pressure tested his work for me and showed me how well it held 
pressure. We pumped up the pressure to 2 x normal and watched it for 30 
minutes. He said I could come back the next day, but convinced me it was good. 
And it's been very reliable holding pressure for weeks when I'm away from the 
boat. That repair was done seven years ago. 

BTW, the Challenger tragedy, seal failure happened because they launched when 
it was too cold, and ice formed under the seal causing the failure. The warning 
from the builder was ignored. 


Chuck 
Resolute 
1990 C&C 34R 
Broad Creek, Magothy River, Md 

----- Original Message -----

From: "Leslie Paal via CnC-List" <cnc-list@cnc-list.com> 
To: "Charles Nelson" <cenel...@aol.com>, cnc-list@cnc-list.com 
Sent: Thursday, February 5, 2015 3:30:11 PM 
Subject: Re: Stus-List Navtec pump service 

gentle reminder about 'not rocket science'. The Challenger tragedy occurred 
because of a simple seal failure. 

Leslie 
retired from JPL/NASA 
of course the scale of potential damage is not comparable. 
-------------------------------------------- 
On Wed, 2/4/15, Charles Nelson via CnC-List <cnc-list@cnc-list.com> wrote: 

Subject: Re: Stus-List Navtec pump service 
To: "Tracy Hirsh" <tracyh1...@gmail.com>, "cnc-list@cnc-list.com" 
<cnc-list@cnc-list.com> 
Cc: "Robbie Epstein" <repst...@embarqmail.com> 
Date: Wednesday, February 4, 2015, 7:21 PM 

I may 
live so far out "...in the sticks..." in Eastern 
NC that "...we have to import the sticks 😄..." 
but we have many hydraulic shops, mostly because we have a 
lot of farm and logging equipment in use. 
I had my Navtec unit (after about 15 
yrs in use) seals replaced, cylinders smoothed/rebored?, 
etc. for about $300 at one of these a few years 
ago. 
Compared to the 
size and complexity of most equipment these shops deal with, 
my Navtec unit was a piece of cake, especially to the 
"...good old boys..." who are used to more 
complexity and quicker turn-arounds. (If you have contracted 
with an equipment lessor to get your crop planted, 
fertilized, harvested, etc. during a certain time interval, 
you or they cannot afford to wait for a 2-3 week repair 
time!) 
With 
appreciation to those "actual rocket scientists" 
on the list, this repair/rebuild does not even approach 
rocket science. It's a hydraulic cylinder for Heavens 
sake! The fact that it is used on a sailboat may inflate the 
repair cost (if it is repaired by a rigging shop) but at the 
end of the day it is a simple hydraulic 
cylinder. 
Charlie 
NelsonWater PhantomC&C 36 
XL/kcb 












Sent from my 
iPad.. 
On Feb 4, 2015, at 9:15 
PM, Tracy Hirsh via CnC-List <cnc-list@cnc-list.com> 
wrote: 

Thank you Robbie. 

I got a suggestion from Francois Rivard to try Zern Rigging 
in Pensacola. I will let you know how it goes - Rick Zern 
will be closer for you as well! 

Tracy 
On Feb 4, 2015 7:47 
PM, "Robbie Epstein via CnC-List" <cnc-list@cnc-list.com> 
wrote: 
I had my 
Navtec pump and back stay cylinder rebuilt at Florida 
Rigging in St Petersburg a couple of years ago. I live in 
Fort Walton and couldn't find anyone close by to do 
it. They were easy to work with, and did a great job. 



Robbie 

1980 C&C 40, Thorfinn 

Fort Walton Beach, FL 



Sent from my iPad 



> On Feb 4, 2015, at 2:28 PM, cnc-list-requ...@cnc-list.com 
wrote: 

> 

> Stus-List Navtec pump service on Upper Gulf Coast 



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