I think Delrin, also called Acetal, is the material of choice for the bushings.

http://www.aetnaplastics.com/products/d/Acetal

I had a machine shop make up a selection of thicknesses from tube stock
at a reasonable price - $80 for six pieces.

I did take the rudder off, cleaned and checked it for straightness. I also 
cleaned
out the rudder tube with a mild solvent and soap and water. I checked the
diameters on the shaft and tube. Since I do not know what there were to start
with it would be hard to say if there was any wear, but both are round and the
same size top to bottom. From that I would guess there was little wear.

I have not seen a spec of what the clearance should be between the rudder post
and tube. Trying to get an exact measurement of the rudder tube would require
a bit fancier stuff that I was using but my guess is that Windburn has about
1/32" clearance. After greasing everything with Lubriplate sliding the rudder 
back
in required a solid push.

I replaced both the top and bottom bushings, left a very small clearance.
While on the hard I cannot feel any play in any direction. The rudder swings
freely, either from the wheel or from the rudder.

Michael Brown
Windburn
C&C 30-1


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