True, Bill.  You did send some.  The carbide bits work well.  I've used
them but they require a steady hand which I don't have.

I've also used rasps.

However, if the deck or hull is thick, a hole saw is quicker.

Dennis C.
Touche' 35-1 #83
Mandeville, LA


On Tue, Apr 1, 2014 at 8:23 AM, Bill Coleman <colt...@verizon.net> wrote:

>  And there is a fourth way.
>
> https://www.youtube.com/watch?v=gJN1vqJGivI
>
> http://www.sgstool.com/category/150-fgr-routers.aspx
>
>
>
> these carbide rasp tools fit into your handy dremel tool, and work
> beautifully for carving out holes, I had done many and not worn my original
> out, even through my 1 1/4 " transom. I think I even sent some to Dennis.
>
> I wouldn't use anything else.
>
>
>
> Bill Coleman
>
> C&C 39 [image: animated_favicon1]
>
>
>
> *From:* CnC-List [mailto:cnc-list-boun...@cnc-list.com] *On Behalf Of *
> Persuasion
> *Sent:* Tuesday, April 01, 2014 9:10 AM
> *To:* cnc-list@cnc-list.com
> *Subject:* Stus-List Fwd: Enlarging existing holes
>
>
>
> There is a third way.  Similar to your second.  Take a piece of 3/4"
> plywood and cut the size of hole you want with your hole saw.  Next take
> this template and hot glue or clamp it where you want to enlarge the hole.
>
> Mike
>
> ---------- Forwarded message ----------
> From: *Dennis C.* <capt...@gmail.com>
> Date: Tue, Apr 1, 2014 at 8:33 AM
> Subject: Stus-List Enlarging existing holes
> To: CnClist <CnC-List@cnc-list.com>
>
>     Over the years, we've discussed enlarging existing holes in hulls or
> decks.  With a large existing hole, the pilot bit in a hole saw has nothing
> to center itself with. There are two decent ways to do that.
>
> First, you can use two hole saws on one arbor (mandrel) if the arbor has
> enough threads to allow that.  If the smaller saw isn't quite large enough,
> you can wrap some tape around it to make it fit the existing hole.
>
> Second, you can make a wood insert to plug the existing hole.  There are
> several ways to do that.  If you have a tapered plug, drive it into the
> hole and cut it off.  Or, cut a wooden disc and insert it into the hole or
> spear it on the pilot bit.  If necessary, you can shape the disc with a
> spindle or belt sander.
>
> Dennis C.
>
> Touche' 35-1 #83
>
> Mandeville, LA
>
>
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>
> --
> Mike
> S/V Persuasion
> C&C 37 K/CB
>
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