You may want to look for an offending cotter pin (key to some). My tangs from 
the mast top fitting to the fore and back stays are so close to the exit of the 
halyards that I have to install the cotter pins upside down (the 'head' on the 
low side and the tails upward) so the tails don't chafe the halyards. Not so 
bad on the forestay because there are two halyards and they are not on center, 
but the backstay is centered, right over the main halyard exit. If someone 
didn't split the cotter pin correctly, it could stick into where the halyard is 
exiting.

Gary
30-1
  ----- Original Message ----- 
  From: Ken Heaton 
  To: cnc-list 
  Sent: Monday, October 21, 2013 10:15 PM
  Subject: Re: Stus-List Severed main halyard -- speculation?


  Back when my boat was built (1990) the main halyard was made of wire and rope 
with a wire to rope splice.  Some time ago a previous owner changed the main 
halyard to all rope. One day, while we were running downwind the main halyard 
parted and down came the main.  As it turns out, the design of the exit for the 
main halyard at the top of the mast is made for a wire halyard so has a 
different design of exit than the jib and spinnaker halyards at the front of 
the mast.  There are bars on either side of the halyard exits at the front that 
soften the exit that don't exist at the back.


  I asked the local rigging shop for suggestions for how to prevent this from 
happening in the future.  His answer was "You don't really race the boat so why 
not go back to a wire and rope halyard?"  We did and so far no problems with 
halyards since.


  Ken H.



  On 21 October 2013 22:02, David Paine <paineda...@gmail.com> wrote:

    Thanks for the ideas.  I have a rigid vang so it wasn't the topping lift -- 
good thought though.   It must be, as Andy suggested, the sheave or the exit.  
I am leaning towards the latter because the cut is well below the top of the 
sheave and closer to where it might exit (or possibly below).  There is just a 
short stub of line above the shackle.  



    On Mon, Oct 21, 2013 at 8:44 PM, bobmor99 . <bobmo...@gmail.com> wrote:

      Maybe the main halyard spent time fouled on a frayed topping lift.
      My topping lift recently gave up the ghost. Before that happened I had 
noticed that my main halyard and topping lift were fouled. That was easily 
fixed. Later on, my mast climber (who goes all the way to the top) told me my 
(wire) topping lift had a few broken strands.
      Bob M 
      Ox 33-1

      Jax, FL


      On Mon, Oct 21, 2013 at 6:59 PM, David Paine <paineda...@gmail.com> wrote:

        I had an interesting sail last weekend to Cuttyhunk, in my 1975 
C&C33-1.   I was blasting downwind in 17-22 kn wind under main and poled-out 
jib.  The ride lasted for several hours but was interrupted when I jibed the 
main (in a fairly controlled jibe).  To my great surprise the jibe resulted in 
the main halyard parting about 3" from  the headboard shackle.   The amazing 
thing is that the line looks like it was cut with a sharp knife -- the core and 
outer braid were perfectly lined up and the cut is square.  There is no sign of 
chafe.  Until the mast is down, all one can do is speculate, but does anyone 
care to guess what caused the line to be cut so neatly?  I am baffled.


        btw, Cutty Hunk this time of year and with a full moon, is beautiful 
and except for two other boats (one from Hawii!) there were no other cruising 
boats in the inner harbor.  I had to anchor though, the town moorings were 
already winterized.  



        Cheers, David


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