For the cross support, instead of wood, why not build two little dams and pour 
a two inch thick filler of epoxy. I added epoxy to the top of my supports 
instead of wood (the originals were soggy so I ground them down to good wood). 
A barrier on each side made the pour easy.

How thick is your mast step plank? Mine is a two by eight by (about) 20 inches 
long. With a center support right under the mast that should last forever.

Good luck 
Gary


  ----- Original Message ----- 
  From: Ronald B. Frerker 
  To: cnc-list@cnc-list.com 
  Sent: Tuesday, August 06, 2013 4:24 PM
  Subject: Stus-List C&C 30 mast step yet again


  Got the engine running, so I could shift the mast over to work on the step.  
(BTW trouble was in the battery cables; corrosion inside the sheathing).
  I have only two supports and the oak plank I used bowed in the middle; 
probably because I didn't seal the edges well enough and water wicked in.  It 
did last 10-15yrs though.  So based on what a lister mentioned, I'm going to 
put in a third support in the middle.  I can only buy 3/4 marine plywood by 4x8 
sheet.  So I'm going with solid wood for the support.  The hardwoods dealer 
suggested mahogany, but it seems to porous for a bilge.  A friend suggested ipe 
(epay or ironwood).  Extremely dense and used in lock gates on the river.  He 
claimed that some don't even treat it.
  I'm using maple (very dense) instead of the oak I used last time for the 
horizontal plank; oak apparently is known to bend readily with moisture, 
especially steam.
  I'm planning to coat all with a few coats of epoxy which I think Dennis 
suggested; the hardwoods dealer suggested marine poly.
  So, given I'm going with wood instead of a wood/metal combination, are there 
any suggestions about which wood and the coating?
  Ron
  Wild Cheri
  STL




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