(Thanks for kindly pointing me in the right direction, Kern.)

I have a little bit more info to add to the mix -- and a little more 
confusion.  Unix clients are behaving the same way.  So, the only thing 
all these items appear to have in common is the server -- though it 
would seem strange to me to have such a problem in a production server 
that has been in use in other places for months. 

So, I upgraded the server to the latest beta.  Surprise: same thing 
still happened -- "packet size too big".  Well.  The server is fedora 
core 4 with up-to-date patches.  gcc version 4.0.2.  I also failed to 
mention the server is build-from-source due to a strict mysql version 
4.1.10 requirement.  The clients are RPM's and EXE's.

I guess now is the time to dig into the code.  At least I have a few 
verbose error messages to point the way.

bbaker

>You will probably have better luck getting your question answered on the 
>bacula-users list, which I have copied for you.
>
>On Friday 15 September 2006 15:36, William Baker wrote:
>  
>
>>I know "packet too long" is in the FAQ.  I think this is a new but 
>>related issue.  The error is consistant and repeatable.
>>
>>The server is a production version bacula 1.38.11 running on Linux with 
>>MySQL database.  Two versions of the Windows client have been tested: 
>>1.38.10 and 1.39.22.  Several configurations of the client have been 
>>tested, but with and without VSS enabled.  I have a TODO list that 
>>includes backing up other (non-windows) clients, but those tests haven't 
>>been done yet.  The traces included below are for 1.39.22. 
>>
>>The client data to backup is approximately 21 GB.  For v1.38.10, only 
>>about 2GB where actually backed up.   For 1.39.22 about 20GB were 
>>retrieved from the client before, the following message appears:
>>
>>15-Sep 07:36 scott2-sd: mcleod-job.2006-09-15_07.17.39 Fatal error: 
>>append.c:144 Error reading data header from FD. ERR=No data available
>>15-Sep 07:36 scott2-sd: mcleod-job.2006-09-15_07.17.39 Fatal error: 
>>bnet.c:228 Packet size too big from "client:192.168.4.20:36643. 
>>Terminating connection.
>>15-Sep 07:36 mcleod-fd: mcleod-job.2006-09-15_07.17.39 Fatal error: 
>>../../filed/backup.c:787 Network send error to SD. ERR=Input/output error
>>15-Sep 07:36 mcleod-fd: mcleod-job.2006-09-15_07.17.39 Error: 
>>../../lib/bnet.c:393 Write error sending len to Storage 
>>daemon:proe.priefert.com:9103: ERR=Input/output error
>>15-Sep 07:38 mcleod-fd: VSS Writer (BackupComplete): "System Writer", 
>>State: 0x1 (VSS_WS_STABLE)
>>15-Sep 07:38 mcleod-fd: VSS Writer (BackupComplete): "MSDEWriter", 
>>State: 0x1 (VSS_WS_STABLE)
>>15-Sep 07:38 mcleod-fd: VSS Writer (BackupComplete): "IIS Metabase 
>>Writer", State: 0x1 (VSS_WS_STABLE)
>>15-Sep 07:38 mcleod-fd: VSS Writer (BackupComplete): "Removable Storage 
>>Manager", State: 0x1 (VSS_WS_STABLE)
>>15-Sep 07:38 mcleod-fd: VSS Writer (BackupComplete): "WMI Writer", 
>>State: 0x1 (VSS_WS_STABLE)
>>15-Sep 07:38 mcleod-fd: VSS Writer (BackupComplete): "Event Log Writer", 
>>State: 0x1 (VSS_WS_STABLE)
>>15-Sep 07:38 mcleod-fd: VSS Writer (BackupComplete): "Registry Writer", 
>>State: 0x1 (VSS_WS_STABLE)
>>15-Sep 07:38 mcleod-fd: VSS Writer (BackupComplete): "COM+ REGDB 
>>Writer", State: 0x1 (VSS_WS_STABLE)
>>15-Sep 07:38 scott2-dir: mcleod-job.2006-09-15_07.17.39 Error: Bacula 
>>1.38.11 (28Jun06): 15-Sep-2006 07:38:08
>>
>>On the client, the last few lines of the bacula.trace file tell a 
>>similar story:
>>
>>mcleod-fd: ../compat/compat.cpp:150 Leave cvt_u_to_win32_path 
>>path=\\?\GLOBALROOT\Device\HarddiskVolumeShadowCopy10\Program Files\ALK 
>>Technologies\PMW190\Connect\PCMSRV.HLP
>>mcleod-fd: ../compat/compat.cpp:90 Enter convert_unix_to_win32_path
>>mcleod-fd: ../compat/compat.cpp:141 path=D:\Program Files\ALK 
>>Technologies\PMW190\Connect\PCMSRV.HLP
>>mcleod-fd: ../compat/compat.cpp:150 Leave cvt_u_to_win32_path 
>>path=\\?\GLOBALROOT\Device\HarddiskVolumeShadowCopy10\Program Files\ALK 
>>Technologies\PMW190\Connect\PCMSRV.HLP
>>mcleod-fd: ../compat/compat.cpp:1107 readdir_r(b64960, { 
>>d_name="pcmsrv.pdf", d_reclen=10, d_off=66
>>mcleod-fd: ../compat/compat.cpp:177 Enter wchar_win32_path
>>mcleod-fd: ../compat/compat.cpp:351 Leave wchar_win32_path=\
>>mcleod-fd: ../compat/compat.cpp:90 Enter convert_unix_to_win32_path
>>mcleod-fd: ../compat/compat.cpp:141 path=D:\Program Files\ALK 
>>Technologies\PMW190\Connect\pcmsrv.pdf
>>mcleod-fd: ../compat/compat.cpp:150 Leave cvt_u_to_win32_path 
>>path=\\?\GLOBALROOT\Device\HarddiskVolumeShadowCopy10\Program Files\ALK 
>>Technologies\PMW190\Connect\pcmsrv.pdf
>>mcleod-fd: ../compat/compat.cpp:90 Enter convert_unix_to_win32_path
>>mcleod-fd: ../compat/compat.cpp:141 path=D:\Program Files\ALK 
>>Technologies\PMW190\Connect\pcmsrv.pdf
>>mcleod-fd: ../compat/compat.cpp:150 Leave cvt_u_to_win32_path 
>>path=\\?\GLOBALROOT\Device\HarddiskVolumeShadowCopy10\Program Files\ALK 
>>Technologies\PMW190\Connect\pcmsrv.pdf
>>mcleod-fd: ../../filed/heartbeat.c:77 Got BNET_SIG 0 from SD
>>mcleod-fd: ../../filed/heartbeat.c:82 wait_intr=1 stop=1
>>mcleod-fd: ../../filed/backup.c:184 end blast_data ok=0
>>mcleod-fd: ../../filed/job.c:221 Quit command loop. Canceled=1
>>mcleod-fd: ../../filed/job.c:303 Calling term_find_files
>>mcleod-fd: ../../filed/job.c:306 Done with term_find_files
>>mcleod-fd: ../../filed/job.c:308 Done with free_jcr
>>
>>Actually, on the Windows box, I'm trying to back up most of C: and D:.  
>>Here is what cygwin df says about the data:
>>
>>C:\WINDOWS\system32>df
>>Filesystem           1K-blocks      Used Available Use% Mounted on
>>C:\cygwin\bin         20482843   9327624  11155219  46% /usr/bin
>>C:\cygwin\lib         20482843   9327624  11155219  46% /usr/lib
>>C:\cygwin             20482843   9327624  11155219  46% /
>>c:                    20482843   9327624  11155219  46% /cygdrive/c
>>d:                   123170320  12428172 110742148  11% /cygdrive/d
>>
>>While the backup statistics give the following:
>>
>>  JobId:                  8
>>  Job:                    mcleod-job.2006-09-15_07.17.39
>>  Backup Level:           Full
>>  Client:                 "mcleod-fd" Linux,Cross-compile,Win32
>>  FileSet:                "BasicWindowsFileSet" 2006-09-14 21:26:55
>>  Pool:                   "Default"
>>  Storage:                "LTO2"
>>  Scheduled time:         15-Sep-2006 07:17:36
>>  Start time:             15-Sep-2006 07:17:44
>>  End time:               15-Sep-2006 07:38:08
>>  Elapsed time:           20 mins 24 secs
>>  Priority:               1
>>  FD Files Written:       73,064
>>  SD Files Written:       72,744
>>  FD Bytes Written:       20,028,562,878 (20.02 GB)
>>  SD Bytes Written:       20,037,565,140 (20.03 GB)
>>  Rate:                   16363.2 KB/s
>>  Software Compression:   None
>>  Volume name(s):         bacula-1
>>  Volume Session Id:      7
>>
>>So, the immense majority of the data was sent.  I don't yet know enought 
>>about bacula to know if the difference between the FD Files Written and 
>>SD Files Written is any kind of clue.
>>
>>By the way, the beta on Windows looks very promising.  I liked what I 
>>saw.  I worked a little with BartPE to build a bootable recovery CD.  I 
>>know the issues associated with that.  Can you post off-topic in your 
>>own post? 
>>
>>bbaker
>>
>>
>>-------------------------------------------------------------------------
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>>    
>>
>easier
>  
>
>>Download IBM WebSphere Application Server v.1.0.1 based on Apache Geronimo
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>>_______________________________________________
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>>
>>    
>>

-------------------------------------------------------------------------
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